The FlexEfficiency plant at night

GE Technology: FlexEfficiency 50 Fires Up, Ramps Down Rapidly

Wind and solar power are popular but quirky. They produce near zero-emissions electricity, but on a cloudy and calm day, they need backup from traditional power sources.

Last week, General Electric, this magazine’s sponsor, introduced its FlexEfficiency 50, a super-efficient natural gas power plant designed to solve these new power generation issues.

The 510-megawatt (MW) FlexEfficieny 50, which will be installed first in France, can adjust to the swings caused by renewable power on the grid while maintaining a fuel efficiency of 61 percent. Other power sources, such as coal and even older gas turbines, can’t respond as quickly or efficiently.

Accelerating adoption of renewables

The plant consists of a gas turbine working in tandem with a steam turbine that is powered by waste heat – a configuration called “combined cycle.” It will provide power to about 600,000 homes, according to GE.

Gallery: GE’s FlexEfficiency 50 Power Plant

“We expect this FlexEfficiency breakthrough to help take advantage of abundant natural gas while we simultaneously carve a fresh path to accelerate wider adoption of renewable energy, all with less impact on natural resources,” said Steve Bolze, president and CEO of GE Power & Water, in a prepared release.

According to Jim Donohue, GE’s manager of Heavy Duty Gas Turbine marketing, the FlexEfficiency 50 is “flexible” in several different ways,

  • It can start up in as little as 30 minutes, so it is able to respond to unexpected shifts in demand.
  • It can be turned down to a low level of output – about 40 percent of capacity – and still maintain compliance with emissions standards. This allows it to be on standby to smooth out demand spikes.
  • When the plant is operating in a range between 40 percent and 100 percent of capacity it has a “ramp rate” of about 50 MW a minute – twice as fast as most plants. “You can be parked at 300 MW and turn it up to 350 MW in a minute,” Donohue said.

The ability to deploy massive amounts of power quickly means that more wind and solar can be integrated into the grid without fear of disruption to the power supply.

A power plant like a hybrid car

The plant’s efficiency and its low emissions profile also allows the FlexEfficiency 50 to back up renewables without undermining the good they do for the environment.

Donohue likens the FlexEfficiency concept to a hybrid car: “Baseload efficiency is kind of like your highway miles,” he said. That is, when a power plant is operating at high capacity, it is burning less fuel. Many natural gas plants operating in combined cycle achieve more than 50 percent efficiency but the FlexEfficiency 50’s efficiency rating of 61 percent equates to world-class highway mileage.

What really separates the FlexEfficiency 50 from other natural gas plants is its ability to start, stop and accelerate rapidly and efficiently. Donohue equates this to a hybrid car’s performance in the city.

“I really feel that it has the best of both worlds,” Donohue said.

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Comments

  1. Selvam Veerappan

    Please proide more details on the plant efficiency and emissions (NOx and CO) between 40% and 100% load.

  2. Jdigs

    Years ago, GE launched the H System which is capable of achieving 60% thermal efficiency utilizing steam-cooling on blades and vanes but with the introduction of the FlexEff. 50, does this mean that the H System is phased out or can we see a future application for this piece of marvel? I really admired the technology because to carry out steam-cooling on stationary parts is difficult ( I’ve worked with MHI 501G utilizing steam-cooling on the transition piece), how much more on the rotating parts but GE was able to do it. As for the FlexEff. 50, great new product… keep it up!

  3. Atanu Talukdar

    Extremely important for modern day scenario. The requirement is that the part load performance and efficiency should be calculated very accurately.

  4. Shanath Shetty

    The Flexefficiency giving above 60% at part load looks impressive. How do we comprise with the maintenance factors.? Is there a combustor upgrade done for this tandum?Meeting part load requirements & load surges would pose challenges for the combustor hardware.Would like to know,how is it taken care?

  5. Tina Louise Orihuela

    I love renewable energy and new ways to improve our environment and think GE is on its way to growing in the future. Yes, it can power quickly, reload, etc. but what are the long term effects and have we really studied it yet on 600k homes all together?

  6. Fatso Wemahwani

    This sounds great news. But are the smaller affordable units for the Third World ?

  7. Michael Martin

    Tenaska has been operating a 900+ Megawatt plant in Fluvanna County, VA for more than 5 years. It has three 170 MW natural gas turbines and one 400 MW steam turbine. It requires 3 men to operate it a peak demand.

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